
Business Plan and Budget
TinkerMill- $25
$1-120
IBC tote: 275 Gal, $120 food grade, $100 ag grade, in Lafayette,
http://www.containerreclaimer.com/275%20Totes.html
https://www.metals4uonline.com/steel-pipe-schedule-40-1half
5 4' .5" schedule 40 steel= $32.30
3"x2', $18
2"2'= $9
.5" Lbo $3
http://www.ebay.com/itm/like/152151226185?lpid=82&chn=ps&ul_noapp=true
T- $5
2 caps, 3"= $10
welding consumables- $100
sensors, digital gas metering valve- $400
feeder (food disposal)- $50
bubble mixer system- $50
epoxy/sealant- $20
bills, rent, life , etc.
$800
total=
~1,600-2,000
The economics of a smaller digester are generally difficult because of the maintenance requirements, the relative cost of the volume (which becomes cheaper with larger concrete lagoons, compared with pre-fabbed plastic tanks), as well as the system's stability.
But in the application as a camp sanitation system this technology is
competing with Porta-Potties, which are an extremely expensive service. This means that the digesters don't even necessarily need to break even in order to make a competitive business model.
On top of the money typically paid for waste services as a revenue stream, the digesters produce cooking/generator gas as well as useable liquid fertilizer. There are even great opportunities to link this fertilize output with a hydro or aquaponics system and upgrade this output into vegetables or even fish for human consumption.
A methane digester is the most efficient disposal system for any wet organic material- it conserves 40% more useable nitrogen than aerobic composting while also preserving a useable hydrocarbon fuel (methane, CH4) from the decaying carbohydrates. In any economy not glutted by fossil fuel abuse these resources, energy and fertility, are essential.
The economics of centralized mass production make it more profitable to blast this same gas out of the earth (Fracking) than to simply capture it from our own wastes- but this only highlights the insanity of our current living systems, while a viable small-scale digester will help expose this insanity for the racket is.
Developing this design is a step towards sane local autonomy, and a step out of this trap.
All told the manufacture cost of this unit is likely to be $500-1000 (after optimization), for a unit capable of processing 30 human's daily waste; and this waste should produce gas to boil over 5,000 gallons of water, and will require constant (digitally assisted) attention and daily tending.
