Business Plan and Budget
TinkerMill- $25
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$1-120
IBC tote: 275 Gal, $120 food grade, $100 ag grade, in Lafayette,
http://www.containerreclaimer.com/275%20Totes.html
https://www.metals4uonline.com/steel-pipe-schedule-40-1half
5 4' .5" schedule 40 steel= $32.30
3"x2', $18
2"2'= $9
.5" Lbo $3
http://www.ebay.com/itm/like/152151226185?lpid=82&chn=ps&ul_noapp=true
T- $5
2 caps, 3"= $10
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welding consumables- $100
sensors, digital gas metering valve- $400
feeder (food disposal)- $50
bubble mixer system- $50
epoxy/sealant- $20
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bills, rent, life , etc.
$800
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total=
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~1,600-2,000
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The economics of a smaller digester are generally difficult because of the maintenance requirements, the relative cost of the volume (which becomes cheaper with larger concrete lagoons, compared with pre-fabbed plastic tanks), as well as the system's stability.
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But in the application as a camp sanitation system this technology is
competing with Porta-Potties, which are an extremely expensive service. This means that the digesters don't even necessarily need to break even in order to make a competitive business model.
On top of the money typically paid for waste services as a revenue stream, the digesters produce cooking/generator gas as well as useable liquid fertilizer. There are even great opportunities to link this fertilize output with a hydro or aquaponics system and upgrade this output into vegetables or even fish for human consumption.
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A methane digester is the most efficient disposal system for any wet organic material- it conserves 40% more useable nitrogen than aerobic composting while also preserving a useable hydrocarbon fuel (methane, CH4) from the decaying carbohydrates. In any economy not glutted by fossil fuel abuse these resources, energy and fertility, are essential.
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The economics of centralized mass production make it more profitable to blast this same gas out of the earth (Fracking) than to simply capture it from our own wastes- but this only highlights the insanity of our current living systems, while a viable small-scale digester will help expose this insanity for the racket is.
Developing this design is a step towards sane local autonomy, and a step out of this trap.
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All told the manufacture cost of this unit is likely to be $500-1000 (after optimization), for a unit capable of processing 30 human's daily waste; and this waste should produce gas to boil over 5,000 gallons of water, and will require constant (digitally assisted) attention and daily tending.